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No. 100, Shiyi East Road,
Baoshan District, Shanghai China
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YGT-LJJ-SCX-5.0
YGT
Chili Production Plant
Introduction
Chili seasoning processing line，to increase flavor and shelf life,salt,sugar,vinegar, starch,antiseptic(Sodium benzoate,potassium sorbate) need to be added.After that,we use one blending tank to mixall the ingredients, then through homogenizing,degassing and pasteurizing,
To extend the shelf life of the Tomato ketchup /Chili etc.seasoning,The filling should be hot filing (85- 89℃C) as Tomato ketchup /Chili etc.seasoning is rich in nutrients,after hot filling, we use water bath pasteurizer or spray type pasteurizing cooling tunnel to do the secondary pasteurizing,and then cooling Tomato ketchup /Chili etc.seasoning from 80 ℃ to ambient temperature 30℃.Then packing the Tomato ketchup /Chili etc.seasoning into cartons or shrink package.
All ingredients are added by weighing or flow meter to ensure the accuracy of the proportion of each material. The whole production line includes RO water generating system, hot water generating system,sugar dissolving system,tomato ketchup blending system,homogenizing,degassing and sterilizing system, Filling and packing system and CIP system.The packaging method of the seasoning will directly affect the choice of the filling machine. We generally will desizing suitable filling equipment for customers according to different packaging methods.It can be designed with continuous or batch type according to the client's budget and production capacity.
Feature and Advantage
● The main structure of the device is made of high-quality food-grade 304 stainless steel;
● The specifications of the equipment can be selected according to the actual needs of customers;
● The quality of the end product is good；
● High production efficiency, flexible production, and can customize the production line plan according to the actual needs of customers.
Production Process
Washing Systerm
The bubble washing machine is installed with a water circulation pump and bubble generators. The materials are washed and pushed forward by rolling water. This machines perfectly imitates manual washing, which washes materials at least hurt level.
Jacket Cook
Jacketed pot is also known as steam pot, cooking pot, and jacketed steam pot. Jacketed pans are widely used in the pharmaceutical and food processing industries. Jacketed pots are mainly divided into: fixed jacketed pots/tiltable jacketed pots and stirred jacketed pots according to process requirements. Functional parts are added or removed according to process requirements. Product customization is relatively strong. The pot body of the jacketed pot is a double-layer structure composed of an inner and outer spherical pot body, and the middle jacket is heated by steam. The jacketed boiler uses a certain pressure of steam as the heat source (electric heating can also be used). The jacketed boiler has the characteristics of large heating area, high thermal efficiency, uniform heating, short liquid boiling time, and easy control of heating temperature.
Blending Tank
The blending process is the core process of tomato ketchup seasoning processing, as after mixing, we obtained a semi-automatic ketchup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.
Chili sauce filling machine
After homogenized and pasteurized ketchup can be packed in four-sided sealed bags, tin cans, PET or glass bottles and self-reliance bags according to customer needs to match suitable filling equipment according to different packaging methods.
Water bath sterilization / spray cooling
The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled tomato ketchup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.
Specification
Application
Used in various seasonings, such as chili sauce, tomato sauce and other condiments
FAQ
Q：Do you support project process customization?
A：We support customer process customization.
Q：How much space is needed to build such a factory?
A：We will judge and recommend the site area for you based on your project capacity and required equipment
Q：Whether to support door-to-door installation
A：For project products, we will arrange corresponding engineers to the site for installation.
Chili Production Plant
Introduction
Chili seasoning processing line，to increase flavor and shelf life,salt,sugar,vinegar, starch,antiseptic(Sodium benzoate,potassium sorbate) need to be added.After that,we use one blending tank to mixall the ingredients, then through homogenizing,degassing and pasteurizing,
To extend the shelf life of the Tomato ketchup /Chili etc.seasoning,The filling should be hot filing (85- 89℃C) as Tomato ketchup /Chili etc.seasoning is rich in nutrients,after hot filling, we use water bath pasteurizer or spray type pasteurizing cooling tunnel to do the secondary pasteurizing,and then cooling Tomato ketchup /Chili etc.seasoning from 80 ℃ to ambient temperature 30℃.Then packing the Tomato ketchup /Chili etc.seasoning into cartons or shrink package.
All ingredients are added by weighing or flow meter to ensure the accuracy of the proportion of each material. The whole production line includes RO water generating system, hot water generating system,sugar dissolving system,tomato ketchup blending system,homogenizing,degassing and sterilizing system, Filling and packing system and CIP system.The packaging method of the seasoning will directly affect the choice of the filling machine. We generally will desizing suitable filling equipment for customers according to different packaging methods.It can be designed with continuous or batch type according to the client's budget and production capacity.
Feature and Advantage
● The main structure of the device is made of high-quality food-grade 304 stainless steel;
● The specifications of the equipment can be selected according to the actual needs of customers;
● The quality of the end product is good；
● High production efficiency, flexible production, and can customize the production line plan according to the actual needs of customers.
Production Process
Washing Systerm
The bubble washing machine is installed with a water circulation pump and bubble generators. The materials are washed and pushed forward by rolling water. This machines perfectly imitates manual washing, which washes materials at least hurt level.
Jacket Cook
Jacketed pot is also known as steam pot, cooking pot, and jacketed steam pot. Jacketed pans are widely used in the pharmaceutical and food processing industries. Jacketed pots are mainly divided into: fixed jacketed pots/tiltable jacketed pots and stirred jacketed pots according to process requirements. Functional parts are added or removed according to process requirements. Product customization is relatively strong. The pot body of the jacketed pot is a double-layer structure composed of an inner and outer spherical pot body, and the middle jacket is heated by steam. The jacketed boiler uses a certain pressure of steam as the heat source (electric heating can also be used). The jacketed boiler has the characteristics of large heating area, high thermal efficiency, uniform heating, short liquid boiling time, and easy control of heating temperature.
Blending Tank
The blending process is the core process of tomato ketchup seasoning processing, as after mixing, we obtained a semi-automatic ketchup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.
Chili sauce filling machine
After homogenized and pasteurized ketchup can be packed in four-sided sealed bags, tin cans, PET or glass bottles and self-reliance bags according to customer needs to match suitable filling equipment according to different packaging methods.
Water bath sterilization / spray cooling
The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled tomato ketchup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.
Specification
Application
Used in various seasonings, such as chili sauce, tomato sauce and other condiments
FAQ
Q：Do you support project process customization?
A：We support customer process customization.
Q：How much space is needed to build such a factory?
A：We will judge and recommend the site area for you based on your project capacity and required equipment
Q：Whether to support door-to-door installation
A：For project products, we will arrange corresponding engineers to the site for installation.
