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No. 100, Shiyi East Road,
Baoshan District, Shanghai China
YGT-BLP-DJ-2.0
YGT
Bottle Filling Machine
Introduction
3-in-1 bottle filling machine, with stainless steel body, bottle washing, filling, lower capping, and capping are all completed in the same star wheel or different stations on the transfer plate at one time, automatic bottle washing, automatic filling, automatic cap unscrambling and capping , which greatly reduces the occupied space, and is mainly suitable for high-speed/medium-speed filling production of food, beverages, and daily chemicals. (The rotary star wheel is suitable for a single variety and large batch filling production needs, and the rotary turntable integrated machine is suitable for the production needs of multiple varieties and small batches.)
Production Process
Bottle rinsing system (disinfectant, finished product water rinsing, steam. Customers can choose)
After the bottle enters the host machine, it enters the bottle rinser through the transmission star wheel, and the bottle clamp clamps the bottle mouth and turns up 180° along the bottle rinse guide rail, so that the bottle mouth is downward. In a specific area of the rinsing machine (determined by the water distribution plate - the rinsing water is pumped into the water distribution plate by the rinsing water pump, and then distributed to the rinse clamp by the water distribution plate through 24 pipelines), the nozzle of the rinse clamp is sprayed out Rinse the bottle with water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is held by the bottle holder and turned down 180° along the guide rail to make the bottle mouth upward. The washed bottles are exported from the bottle rinsing machine through the transition steel wheel (pure water rinsing) and sent to the next process - filling.
Filling system
This machine is used for normal pressure canning, using high-precision filling valves, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality; when there is no bottle, the valve will not be opened, so that the liquid material will not be lost, ensuring excellent filling quality; The valve is made of high-quality stainless steel, and the sealing adopts the conical surface method, which is easy to clean and has no scaling. After the bottle mouth touches the filling valve, it opens to complete the filling process, and the liquid level can be set within a certain range according to actual needs.
The filling sealing gasket is made of EDPN material, resistant to acid, alkali and ozone.
The connection and transmission between the filling system and the capping system are stable, and there is no splashing of the material in the bottle. After the capping operation, the bottle
The liquid level of the medium material can still be kept within the filling level. The power of the filling machine is transmitted by the transmission system in the frame through gears. The use of large plane bearings can make the equipment run more smoothly. The bottle is conveyed by the bottle neck at the place of filling, filling and capping, connecting the dial and capping.
Capping system
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the neck of the bottle, and together with the outer bottleneck guard of the capping machine, the bottle is kept upright and prevents rotation. Driven by the main shaft of the capping machine, the capping head revolves and rotates on its own, and under the action of the cam, it realizes the actions of capping, capping, capping, and capping, and completes the entire capping process.
The capping head adopts a magnetic torque device. When the capping head takes the cap through the capping tray, the top cap sleeve supports the cap and straightens the cap to ensure the correct position of the cap in the capping mold and ensure the capping quality. After the capping is completed, the capping head will overcome the magnetic force and slip without damaging the bottle cap. At the same time, when the capping head rises, the top cap rod will push the cap out of the capping mold.
The capping disc transmits power through the pin wheel and the capping head to ensure that its movement is synchronized with the capping machine. The caps enter the capping disc through the capping channel, and then the cap transfer star wheel transfers the caps to the capping head according to the station. cover.
Cap sorting device
The caps are transported to the cap unscrambler through the cap lifter. After the caps are sorted, the caps enter the cap passage through the reverse cap recovery device with the opening upward. When the cap opening is downward, the caps will enter the cap return pipe through the reverse cap recovery device and return The cap unscrambler, so as to ensure that the caps coming out of the cap unscrambler enter the cap sterilizer through the cap passage in the correct position,
Disinfect the inside of the lid. There is a photoelectric detection switch in the cover path between the cap unscrambler and the cap sterilizer and between the cap sterilizer and the main machine, and the start and stop of the cap unscrambler is controlled by the accumulation of the caps on the cover path.
Specification
| Model | Rinsing 14; Filling 12; Capping 5 |
| Capacity | 2000-3000 bottle/Hr |
Air source pressure | 0.8MPa |
Air consumption | 0.8m3/min |
Rinse water pressure | 0.2-0.25MPa |
Rinse water consumption | 1000L/Hr |
Main motor power | 7.5KW |
Total power | 9KW |
Size | 3000×2000×2700mm |
| Total Weight | 2500kg |
Feature and Advantage
PET bottle pure water rinsing, normal pressure filling and capping machine has absorbed the advanced technology of the same type of products from abroad, with stable performance, safety and reliability.
This machine has compact structure, complete control system, convenient operation and high degree of automation.
Adopt the technology of direct connection between the air channel and the bottle-feeding dial, and cancel the bottle-feeding screw. After the bottle enters the machine through the conveying channel, it is directly sent to the rinser by the bottle feeding wheel for rinsing.
The parts in contact with the material are all made of imported high-quality stainless steel, no dead corners in the process, and easy to clean.
Using high-precision flow filling method, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
This machine is a 3-in-1 model, which adopts normal pressure filling method.
The capping head adopts a magnetic adjustment device to ensure the capping quality.
Efficient cap sorting system is adopted, with perfect cap feeding technology and protection device.
Equipped with a complete overload protection device, which can effectively protect the safety of the machine and the operator.
The control system has the functions of automatic control of water level, lack of cap detection, automatic stop of bottle rinsing and output counting.
Bottle washing system adopts high-efficiency cleaning spray nozzles produced by American spray technology, which can clean every part of the bottle.
The main electrical components, electronically controlled valves, frequency converters, etc. are all imported to ensure the excellent performance of the whole machine.
All components of the air system adopt internationally renowned products.
Service
One year warranty
Hassle-free installation
Free online training operation
Every product will be tested before the delivery
FAQ
Q：What products is this equipment usually used for filling?
A：It is mainly used for oil/water/milk/coffee liquid/juice/wine/beer.etc.
Q：What kind of packaging form does the bottle filling machine pack for the product?
A：Mainly PET or glass bottle
Q：What are the advantages of an bottle filling machine?
A：Mature technology, widely used
Bottle Filling Machine
Introduction
3-in-1 bottle filling machine, with stainless steel body, bottle washing, filling, lower capping, and capping are all completed in the same star wheel or different stations on the transfer plate at one time, automatic bottle washing, automatic filling, automatic cap unscrambling and capping , which greatly reduces the occupied space, and is mainly suitable for high-speed/medium-speed filling production of food, beverages, and daily chemicals. (The rotary star wheel is suitable for a single variety and large batch filling production needs, and the rotary turntable integrated machine is suitable for the production needs of multiple varieties and small batches.)
Production Process
Bottle rinsing system (disinfectant, finished product water rinsing, steam. Customers can choose)
After the bottle enters the host machine, it enters the bottle rinser through the transmission star wheel, and the bottle clamp clamps the bottle mouth and turns up 180° along the bottle rinse guide rail, so that the bottle mouth is downward. In a specific area of the rinsing machine (determined by the water distribution plate - the rinsing water is pumped into the water distribution plate by the rinsing water pump, and then distributed to the rinse clamp by the water distribution plate through 24 pipelines), the nozzle of the rinse clamp is sprayed out Rinse the bottle with water to rinse the inner wall of the bottle. After the bottle is rinsed and drained, it is held by the bottle holder and turned down 180° along the guide rail to make the bottle mouth upward. The washed bottles are exported from the bottle rinsing machine through the transition steel wheel (pure water rinsing) and sent to the next process - filling.
Filling system
This machine is used for normal pressure canning, using high-precision filling valves, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality; when there is no bottle, the valve will not be opened, so that the liquid material will not be lost, ensuring excellent filling quality; The valve is made of high-quality stainless steel, and the sealing adopts the conical surface method, which is easy to clean and has no scaling. After the bottle mouth touches the filling valve, it opens to complete the filling process, and the liquid level can be set within a certain range according to actual needs.
The filling sealing gasket is made of EDPN material, resistant to acid, alkali and ozone.
The connection and transmission between the filling system and the capping system are stable, and there is no splashing of the material in the bottle. After the capping operation, the bottle
The liquid level of the medium material can still be kept within the filling level. The power of the filling machine is transmitted by the transmission system in the frame through gears. The use of large plane bearings can make the equipment run more smoothly. The bottle is conveyed by the bottle neck at the place of filling, filling and capping, connecting the dial and capping.
Capping system
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the neck of the bottle, and together with the outer bottleneck guard of the capping machine, the bottle is kept upright and prevents rotation. Driven by the main shaft of the capping machine, the capping head revolves and rotates on its own, and under the action of the cam, it realizes the actions of capping, capping, capping, and capping, and completes the entire capping process.
The capping head adopts a magnetic torque device. When the capping head takes the cap through the capping tray, the top cap sleeve supports the cap and straightens the cap to ensure the correct position of the cap in the capping mold and ensure the capping quality. After the capping is completed, the capping head will overcome the magnetic force and slip without damaging the bottle cap. At the same time, when the capping head rises, the top cap rod will push the cap out of the capping mold.
The capping disc transmits power through the pin wheel and the capping head to ensure that its movement is synchronized with the capping machine. The caps enter the capping disc through the capping channel, and then the cap transfer star wheel transfers the caps to the capping head according to the station. cover.
Cap sorting device
The caps are transported to the cap unscrambler through the cap lifter. After the caps are sorted, the caps enter the cap passage through the reverse cap recovery device with the opening upward. When the cap opening is downward, the caps will enter the cap return pipe through the reverse cap recovery device and return The cap unscrambler, so as to ensure that the caps coming out of the cap unscrambler enter the cap sterilizer through the cap passage in the correct position,
Disinfect the inside of the lid. There is a photoelectric detection switch in the cover path between the cap unscrambler and the cap sterilizer and between the cap sterilizer and the main machine, and the start and stop of the cap unscrambler is controlled by the accumulation of the caps on the cover path.
Specification
| Model | Rinsing 14; Filling 12; Capping 5 |
| Capacity | 2000-3000 bottle/Hr |
Air source pressure | 0.8MPa |
Air consumption | 0.8m3/min |
Rinse water pressure | 0.2-0.25MPa |
Rinse water consumption | 1000L/Hr |
Main motor power | 7.5KW |
Total power | 9KW |
Size | 3000×2000×2700mm |
| Total Weight | 2500kg |
Feature and Advantage
PET bottle pure water rinsing, normal pressure filling and capping machine has absorbed the advanced technology of the same type of products from abroad, with stable performance, safety and reliability.
This machine has compact structure, complete control system, convenient operation and high degree of automation.
Adopt the technology of direct connection between the air channel and the bottle-feeding dial, and cancel the bottle-feeding screw. After the bottle enters the machine through the conveying channel, it is directly sent to the rinser by the bottle feeding wheel for rinsing.
The parts in contact with the material are all made of imported high-quality stainless steel, no dead corners in the process, and easy to clean.
Using high-precision flow filling method, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
This machine is a 3-in-1 model, which adopts normal pressure filling method.
The capping head adopts a magnetic adjustment device to ensure the capping quality.
Efficient cap sorting system is adopted, with perfect cap feeding technology and protection device.
Equipped with a complete overload protection device, which can effectively protect the safety of the machine and the operator.
The control system has the functions of automatic control of water level, lack of cap detection, automatic stop of bottle rinsing and output counting.
Bottle washing system adopts high-efficiency cleaning spray nozzles produced by American spray technology, which can clean every part of the bottle.
The main electrical components, electronically controlled valves, frequency converters, etc. are all imported to ensure the excellent performance of the whole machine.
All components of the air system adopt internationally renowned products.
Service
One year warranty
Hassle-free installation
Free online training operation
Every product will be tested before the delivery
FAQ
Q：What products is this equipment usually used for filling?
A：It is mainly used for oil/water/milk/coffee liquid/juice/wine/beer.etc.
Q：What kind of packaging form does the bottle filling machine pack for the product?
A：Mainly PET or glass bottle
Q：What are the advantages of an bottle filling machine?
A：Mature technology, widely used
