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Aseptic Filling Machine
Single-Head Aseptic Filler
Introduction
Aseptic filling machine is specially designed for large volume aseptic bag filling with the feature of small floor space covering, high stability and easy operation. Aseptic filler is widely used in aseptic packaging of liquid such as fruit juice, fruit pulp and jam. At room temperature, the product can be stored for more than one year, saving the cost and risk of cold storage transportation. The aseptic filling machine can be directly connected with the sterilizing machine, and the products after UHT sterilization can be directly filled in the aseptic bag. Aseptic bag is multi-layer aluminum plastic bag, which can effectively isolate sunlight and oxygen and ensure product quality to the maximum extent.
Feature and Advantage
• Main structure made of SUS 304 stainless steel.
• Italian technology and Euro-standard.
• Using Mirror welding tech to ensure tidy and smooth welding line.
• Separate control panel. PLC control and human machine interface.
• Mainly composed of aseptic filling head (single), operation system,
Computer controlling system, weight measurer and operation Platform and etc.
• Measurement tolerance: ±2% by flowmeter
• Valves and filler head protected by steam.
• Filling under aseptic circumstance.
• CIP and auto SIP available together with tube in tube sterilizer.
• Hydrogen peroxide protection in the filling process
• Filling record traceable by bar code
production process
Aseptic bag filler should fill material in the aseptic condition. So the aseptic circumstance is a very important rule.
All the processes in aseptic bag filler, including clamp bag, clamp lid, pullout lid, screw lid, filling chamber lifting, filling valve lifting etc, all are in aseptic circumstance, to make sure the packing material and product material are in aseptic condition.
Specification
Max.working temperature | 150°C |
Filling Temperature | ≤35°C |
Steam pressure of steam protection | 3Bar |
Consumption of Steam | 35kgs/70kg/H |
Pressure of Compressed air | 6bar |
Material of filler | SUS304 |
Material of sealing gasket | silicon rubber |
Filling range | single head for 1000-3000kgs/h |
double head for 4000-7000kgs/h | |
Motor Power | 0.55kw for single head |
1.1kw for double head | |
Machine Size | 2700x1800x2800mm for single head |
4200x1800x2800mm for double head | |
The steam control valve | Spiraxsarco brand |
Application
AF type is widely used for filling concentrated juice or paste of tomato ,onion, berry, apple etc fruit which after sterilizer.
Service
(1) One year warranty
(2) Hassle-free installation
(3) Free online training operation
(4) Every product will be tested before the delivery
FAQ
Q：What products is this equipment usually used for filling?
A：It is mainly used for the products with certain shelf life requirements,such as juice/jam/dairy products.
Q：What kind of packaging form does the aseptic filling machine pack for the product?
A：Mainly aseptic bags of 5L-220L
Q：What are the advantages of an aseptic filling machine?
A：The filling port is sterilized by high-temperature steam at the same time of filling, thereby reducing the risk of bacterial contamination and prolonging the shelf life of the product.
Aseptic Filling Machine
Single-Head Aseptic Filler
Introduction
Aseptic filling machine is specially designed for large volume aseptic bag filling with the feature of small floor space covering, high stability and easy operation. Aseptic filler is widely used in aseptic packaging of liquid such as fruit juice, fruit pulp and jam. At room temperature, the product can be stored for more than one year, saving the cost and risk of cold storage transportation. The aseptic filling machine can be directly connected with the sterilizing machine, and the products after UHT sterilization can be directly filled in the aseptic bag. Aseptic bag is multi-layer aluminum plastic bag, which can effectively isolate sunlight and oxygen and ensure product quality to the maximum extent.
Feature and Advantage
• Main structure made of SUS 304 stainless steel.
• Italian technology and Euro-standard.
• Using Mirror welding tech to ensure tidy and smooth welding line.
• Separate control panel. PLC control and human machine interface.
• Mainly composed of aseptic filling head (single), operation system,
Computer controlling system, weight measurer and operation Platform and etc.
• Measurement tolerance: ±2% by flowmeter
• Valves and filler head protected by steam.
• Filling under aseptic circumstance.
• CIP and auto SIP available together with tube in tube sterilizer.
• Hydrogen peroxide protection in the filling process
• Filling record traceable by bar code
production process
Aseptic bag filler should fill material in the aseptic condition. So the aseptic circumstance is a very important rule.
All the processes in aseptic bag filler, including clamp bag, clamp lid, pullout lid, screw lid, filling chamber lifting, filling valve lifting etc, all are in aseptic circumstance, to make sure the packing material and product material are in aseptic condition.
Specification
Max.working temperature | 150°C |
Filling Temperature | ≤35°C |
Steam pressure of steam protection | 3Bar |
Consumption of Steam | 35kgs/70kg/H |
Pressure of Compressed air | 6bar |
Material of filler | SUS304 |
Material of sealing gasket | silicon rubber |
Filling range | single head for 1000-3000kgs/h |
double head for 4000-7000kgs/h | |
Motor Power | 0.55kw for single head |
1.1kw for double head | |
Machine Size | 2700x1800x2800mm for single head |
4200x1800x2800mm for double head | |
The steam control valve | Spiraxsarco brand |
Application
AF type is widely used for filling concentrated juice or paste of tomato ,onion, berry, apple etc fruit which after sterilizer.
Service
(1) One year warranty
(2) Hassle-free installation
(3) Free online training operation
(4) Every product will be tested before the delivery
FAQ
Q：What products is this equipment usually used for filling?
A：It is mainly used for the products with certain shelf life requirements,such as juice/jam/dairy products.
Q：What kind of packaging form does the aseptic filling machine pack for the product?
A：Mainly aseptic bags of 5L-220L
Q：What are the advantages of an aseptic filling machine?
A：The filling port is sterilized by high-temperature steam at the same time of filling, thereby reducing the risk of bacterial contamination and prolonging the shelf life of the product.
