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Introduction
Aseptic filler mainly used in the food and beverage industry to fill products into sterile containers in a way that maintains their sterility. The process involves sterilizing the product, the container, and the filling environment to prevent contamination. This is important for products like fruit juices, dairy products, and tomato paste, where maintaining sterility is essential to ensure safety, extend shelf life, and avoid refrigeration.
Feature And Advantage
Single head Aseptic filler 1-220L big bag
1.Aseptic filler mostly used in factories to produce export products.
2.The Aseptic filler use of roller sliding makes it easier to transport and handle products.
3.The filling method mostly adopts the flow meter measurement method.
4.Sterility is achieved through a sterile warehouse, and bags are manually delivered to complete the entire process of filling, sealing, and output.
Double-head Aseptic filler 1-220L big bag
1.The extra filling head speeds up liquid filling to a great extent.
2.Both heads work simultaneously to prevent material backflow.
>> Production Process
Aseptic filler should fill material in the aseptic condition. So the aseptic circumstance is a very important rule.
All the processes in aseptic bag filler, including clamp bag, clamp lid, pullout lid, screw lid, filling chamber lifting, filling valve lifting etc, all are in aseptic circumstance, to make sure the packing material and product material are in aseptic condition.
Technical Parameters
Aseptic filler for bag in drums , range of 2-220lts.The Aseptic filler can handle aseptic bag(1" ELPO fitment) with press-on caps.Designed to fill also aseptic bags for 2L sampling purpose.Only air, steam and water are used,no additional chemical product nor sterile gas.
The Aseptic filler includes the following components:
Filling heads ：SUS304 stainless steel with close filling chamber
Flowchart for filling action: bag opening- cap remove―filling― cap back for sealing as well as the related sensors to monitor the work stages
Set of aseptic valves on product infeed side ：made of SUS304 stainless steel . Filling heads lift units: air cylinder/ drive motor
Washing and sterilization systems matching the aseptic sterilizer SIP & CIP system . Pressure relief valves for compressed air and steam
Flowmeter systems by famous brand, to control the filling volume/ or weight sensor . Temperature monitoring
Roller conveyor to feed the drums ：750mm wide and apro. X4000m long as per pallet
Operator’s platform： main frame made of SUS304 stainless steel complete with walking plane, handrail and access ladder
Electricity cabinet with PLC control for full system
Control system point:
Pushbuttons for motor start/stop
Emergency pushbutton . Cap sensor for detect
Flow / temperature alarm
No filling, no steam injection to prevent air into bag
2D filling head display, Friendly touch screen for operator
>> Aseptic Factor：
Sterilization of the Product: The product is sterilized using techniques like UHT (Ultra- High Temperature) treatment before it enters the aseptic filler.
Sterilization of Packaging Materials: The containers, typically like aseptic bag(2-200l), are sterilized using methods such as hydrogen peroxide or irradiation light.
Filling Environment: The filling operation occurs in a sterile environment, often
maintained by steam chamber and positive pressure to prevent contaminants from entering and sealed in a way that maintains sterility.
>> Specification
Name | Model | Capacity | Bag volume | Size |
Aseptic filler (Bag in drum) | YGT-AF-1 | 500-3000L/h | 2-220L/1400L | 2500x2200x2500mm |
Aseptic filler (Bag in drum) | YGT-AF-2 | 1000-6000L/h | 2-220L/1400L | 4200x2200x2500mm |
Max.working temperature | 150°C |
Filling Temperature | ≤35°C |
Steam pressure of steam protection | 3Bar |
Consumption of Steam | 35kgs/70kg/H |
Pressure of Compressed air | 6bar |
Material of filler | SUS304 |
Material of sealing gasket | silicon rubber |
Filling range | single head for 1000-3000kgs/h |
double head for 4000-7000kgs/h | |
Motor Power | 0.55kw for single head |
1.1kw for double head | |
Machine Size | 2700x1800x2800mm for single head |
4200x1800x2800mm for double head | |
The steam control valve | Spiraxsarco brand |
>> Configuration
No | Name | Aseptic | Non aseptic |
1 | PLC | SIEMENS | |
2 | Touchscreen | SIEMENS | |
3 | Metering Unit | Flowmeter :E+H or Weight scale： METTLER TOLEDO | CHINA |
4 | Low voltage device | SCHNEIDER | |
5 | Aseptic Filling chamber | With steam protect | / |
6 | Temperature sensor | JUMO | / |
7 | Steam reducing valve | SPIRAX SARCO | / |
8 | Steam filter | CHINA | / |
9 | Steam trap | CHINA | / |
10 | pneumatic solenoid valve | AIRTAC | |
11 | pneumatic actuator | AIRTAC | |
12 | Magnetic position sensor | AIRTAC | |
13 | Detector switch | AIRTAC | |
14 | pneumatic angle seat valve | CHINA | |
15 | High pressure sanitary hose | Meet FDA Standard | |
16 | cabinet box | YGT | |
17 | Material | SUS304 | |
18 | Transfer pump | / | Optional |
Application
Dairy Products: Milk, yogurt, and cream.
Beverages: Fruit juices, flavored water, and isotonic drinks.
Food Products: Tomato paste, purees, and sauces.
Service
One year warranty
Hassle-free installation
Free online training operation
Every product will be tested before the delivery
>> FAQ
Q：What products is this Aseptic filler usually used for filling?
A：It is mainly used for the products with certain shelf life requirements,such as juice/jam/dairy products.
Q：What kind of packaging form does the Aseptic filler pack for the product?
A：Mainly aseptic bags of 5L-220L.
Q：What are the advantages of an Aseptic filler?
A：The filling port is sterilized by high-temperature steam at the same time of filling, thereby reducing the risk of bacterial contamination and prolonging the shelf life of the product.
