Mango Production Line

The Mango Production Line refers to a set of automated production systems specifically used to process mangoes and their derivatives. Through this Mango Production Line, mangoes can be processed efficiently and accurately from fresh fruit to final products (such as mango juice, dried mango, mango jam, mango puree, etc.). These products have wide market demand, especially in the beverage, snack food, catering, condiment and health food industries.

The Mango Production Line is mainly composed of washer, Sort conveyor, Elevator, Crusher and Preheater / De-stoner , Pulping & Refiner, Buffer tank & pump, Evaporation, Holding tank, Sterilizer，Aseptic filler and other processes. The mango process Line is mainly used in tomatoes, mangoes, guava and other products.

Main Features: Mango Production Line

• Production characteristics of fruit juice jam;
  

• The Mango Production Line main structure of the device is made of high-quality food-grade 304 stainless steel;
  

• The specifications of the Mango Production Line can be selected according to the actual needs of customers;
  

• The quality of the end product is good, the quality of the finished product is good, and the color is delicious;
  

• High production efficiency, flexible production, and can customize the Mango Production Line according to the actual needs of customers.

  
  

>> Final Production

Concentrated mango puree:

Fresh mango after washing, sorting, destoning and peeling,pulping filtering,evaporating,sterilizing then filled into 220kg aseptic bags in drums.The end products of concentrated mango juice technical parameter is Brix 28-30%or 30-32%,PH value is 3.0-4.0.

Non-concentrated mango puree:

Fresh mango after washing,sorting,destoning and peeling,pulping filtering,homogenizing,vacuum degassing,sterilizing then filled into 220kg aseptic bags in drums.The end products of non-concentrated mango puree technical parameter is that Brix value is 14- 22%,Total acidity: 0.3-1.1%,PH:3.2-4.0,Pulp content:≥40%.

Blended mango juice:

Concentrated mango puree/juice are as raw materials,after blending with water and sugar and other additives,homogenizing and degassing,sterilizing,the end mango juice are filled into PET/glass bottles,small tin cans,tetra package.

NFC mango juice:

Fresh mango after washing,sorting,destoning and peeling,pulping filtering,decanter centrifuge,disk separating,homogenizing, degassing,sterilizing then filled into small bottles, the filler is usually for the aseptic filling.

Mango Production Line production process

The specific process of the Mango Production Line includes the following main links:

1. Receiving and screening of raw materials

Goal: Receive fresh mangoes, conduct preliminary screening and grading, and ensure that only mature, disease-free, and pest-free mangoes can enter the production line.

Equipment: conveyor belt, automatic sorting system.

2. Cleaning

Purpose: To remove dirt, pesticide residues and other impurities on the surface of mangoes to ensure the hygiene of subsequent processing and the quality of the product.

Equipment: spray cleaning machine, bubble cleaning machine, ultrasonic cleaning equipment.

3. Peel and core

Goal: Remove the skin and core of the mango, retain the mango pulp, and ensure the delicate taste of the processed products.

Equipment: peeling machine, core removing machine, cutting machine.

4. Crush and squeeze juice

Purpose: Crush peeled and pitted mango pulp to extract mango juice to provide raw materials for subsequent product processing.

Equipment: Crusher, juicer, centrifuge (for separating pomace and juice).

5. Concentrate

Goal: Concentrate mango juice and reduce moisture content for long-term storage and transportation.

Equipment: multi-effect evaporator, thin film evaporator.

Usage: Mango juice concentrate is commonly used to produce juice drinks, jams and other mango-related products.

6. Drying (for dried mango and preserved fruits)

Purpose: To remove moisture from mangoes through methods such as hot air drying and freeze drying, while retaining nutrients and extending their shelf life.

Equipment: hot air dryer, freeze dryer (freeze drying), solar dryer.

7. Sterilization

Goal: Ensure the food safety of the product, kill possible bacteria and pathogenic microorganisms, and extend the shelf life of the product.

Equipment: pasteurizer, UHT sterilization equipment.

8. Cooling and storage

Purpose: Quickly cool mango processed products (such as mango juice, mango jam, etc.) to normal temperature to prevent bacterial growth and prepare for packaging and storage.

Equipment: refrigerators, freezers (for dried mango, preserved mango and other products).

9. Packaging

Goal: Properly package the final product for storage, shipping and sale.

Equipment: automatic filling machine (suitable for mango juice, jam and other liquid products), sealing machine, vacuum packaging machine, labeling machine.

Mango Production Line Application

1. Mango juice 

Mango juice is a very popular drink with a fruity and sweet taste. It is rich in vitamin C, vitamin A and various antioxidants, and has good nutritional value. It can be pure juice or a concentrated product diluted with water.

2. Dried mango

Dried mango refers to the dried product made by removing the water from mango. Concentrated taste, unique flavor and long shelf life. It is usually made by hot air drying, freeze drying or sun drying.

3. Canned mango

Canned mango is a product made by slicing, peeling, heating and canning mangoes. It is usually preserved in syrup, brine or juice to preserve the sweetness and flavor of the mango. Canned mangoes have a long shelf life and are suitable for long-term storage.

4. Mango jam

Mango jam is a food made by mixing mango with sugar, acidity regulator, etc., cooking and concentrating it. It has a rich mango aroma and sticky texture and is widely used as a spread on breads, biscuits, pancakes, etc. or as a dessert topping.

5. Mango puree

Mango puree is a puree made by peeling and pitting fresh mangoes, then crushing and grinding them. There is usually no added sugar, maintaining the natural flavor and nutritional content of mangoes. Widely used in juice, baby food, ice cream, desserts, etc.

>> FAQ

Q：Do you support Mango Production Line customization?

A：We support customer Mango Production Line customization.

Q：How much space is needed to build such a factory?

A：We will judge and recommend the site area for you based on your project capacity and required equipment

Q：Whether to support door-to-door installation

A：For Mango Production Line, we will arrange corresponding engineers to the site for installation.