Introduction
A Yogurt Processing Line is a set of equipment and process systems used to process dairy products into yogurt. The Yogurt Processing Line process of yogurt involves multiple links from raw material processing, fermentation, cooling, packaging to final storage. A complete Yogurt Processing Line usually includes multiple production stages, combined with modern automation technology and hygienic requirements to ensure stable and safe product quality and meet large-scale production needs.
Feature And Advantage
Main Features:
1.The capacity of the Yogurt Processing Line is 500-8000L/H for customization to meet the different requirements of clients.
2.The Yogurt Processing Line mainly includes raw milk pretreatment system (using raw milk as raw material) or milk powder blending system (using milk powder as raw material),yogurt sterilization system, yogurt fermentation system, yogurt filling and packing system, CIP cleaning system, RO water system.
3.The entire Yogurt Processing Line is made of SUS304 or 316L material, which meets the hygiene requirements of food production.
4.Yogurt filling, storage, transportation and sales distribution all apply to cold chain technology to keep fresh and good shelf life.
>> Flow Chart
Stirred Yogurt Processing Line
Solidified Yogurt Processing Line
Production Flow
>> Yogurt Processing Line production process
1、Raw milk acceptance and storage system
The raw milk acceptance and storage unit includes a weighting tank, a raw milk receiving tank, a double filter, a plate cooler, raw milk insulation storage tanks, a milk pump and other equipment.
2、Raw milk standardization machine
The content of casein and whey protein in raw milk can increase the hardness of Yogurt and reduce the precipitation of whey.
3、Yogurt preheating homogenization and pasteurization unit
The milk will be preheated to about 65℃ for homogenization, it helps to improve the stability and consistency of the Yogurt, and makes the Yogurt fine in texture and good taste.
4、Yogurt inoculation fermentation unit
The pasteurized milk needs to be inoculated immediately with the mixed starter of Bulgarian bacteria and Streptococcus thermophilus.
5、Yogurt cooling and filling unit
The inoculated or fermented yogurt can be cooled by ice water in a jacketed tank, and then sent to the filling room for filling. The packing forms of yogurt mainly include porcelain bottles, glass bottles, plastic cups, plastic bags, composite paper boxes, plastic buckets, etc.
Specification
>> Equipment list:
Productname | Quantity | Unit | Description |
Chilling Tank | 1 | Pc | 2000L |
Mixing Tank | 1 | Pc | 500L |
Homogenizer | 1 | Pc | 500L,25Mpa |
Pasteurizer | 1 | Pc | 500L/H |
Fermentation | 2 | Pcs | 500L |
Plate Heat exchanger | 1 | Pc | 500L,cooling |
Centrifugal pump | 2 | Pcs | 2000L/H,0.55KW |
Filling | 1 | Pc | 1800 bag |
Flatform | 1 | Pc | All equipment in one platform except iling |
>> Commom Parameters:
Raw Material | Milk Powder,Fresh Milk |
Final Product | Stirred Yogurt,Set Yogurt,Flavored Yogurt Drinks |
Capacity | 500L-8000L/H |
Final Product Package | Bag/Bottle/Gable Box/Cup Etc |
Filling Temperature | 35°C - 45°C For Set Milk,2°C - 10°C For Stirred Yogurt |
Storage Conditions | 2°C - 6°C |
Shelf Life | 2-4Weeks |
Application
Main applications of Yogurt Processing Line
1.Ordinary Yogurt Processing Line
Produces the thick, uniform texture of traditional yogurt.
Products suitable for direct consumption, such as full-fat yogurt and skim yogurt.
2.Greek Yogurt Processing Line
Focus on high-protein, low-fat concentrated yogurt.
Commonly used in healthy diet and functional food fields.
3.Drinking Yogurt Processing Line
Produces a thin, runny liquid yogurt suitable for bottled drinking.
Fruity, herbal or functional ingredients (such as probiotics, dietary fiber) can be added.
4.Flavored Yogurt Processing Line
Yogurt is mixed with fruit sauce, spices or other flavor additives.
Meet the diverse taste needs of consumers.
5.Functional Yogurt Processing Line
Add probiotics (such as bifidobacteria, lactobacilli) or nutritionally fortified ingredients (such as vitamins, minerals).
Suitable for health food market.
>> FAQ
Q: Are you manufacturer or trader?
A: We are maufacturer since 2006, our factory address is: No.100,Shiyi east Road,Baoshan District,Shanghai. Our engineers and workers have more than 20 years work in milk pasteurizer machine and UHT milk sterilization.
Q: How long is the sterilization time?
A: Usually 5 seconds, 15 seconds and 30 seconds. If you have specially requirements, 30 minutes are available.
Q: Is the temperature adjustable?
A: Yes, the temperature can be controlled by PLC.