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Yogurt Processing Line
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Yogurt Processing Line

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Introduction


A Yogurt Processing Line is a set of equipment and process systems used to process dairy products into yogurt. The Yogurt Processing Line process of yogurt involves multiple links from raw material processing, fermentation, cooling, packaging to final storage. A complete Yogurt Processing Line usually includes multiple production stages, combined with modern automation technology and hygienic requirements to ensure stable and safe product quality and meet large-scale production needs.


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Feature And Advantage


Main Features:

1.The capacity of the Yogurt Processing Line is 500-8000L/H for customization to meet the different requirements of clients.

2.The Yogurt Processing Line mainly includes raw milk pretreatment system (using raw milk as raw material) or milk powder blending system (using milk powder as raw material),yogurt sterilization system, yogurt fermentation system, yogurt filling and packing system, CIP cleaning system, RO water system.

3.The entire Yogurt Processing Line is made of SUS304 or 316L material, which meets the hygiene requirements of food production.

4.Yogurt filling, storage, transportation and sales distribution all apply to cold chain technology to keep fresh and good shelf life.


>> Flow Chart

Stirred Yogurt Processing Line


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Solidified Yogurt Processing Line


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Production Flow


>> Yogurt Processing Line production process

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1、Raw milk acceptance and  storage system

The raw milk acceptance and storage unit includes a weighting tank, a raw milk receiving tank, a double filter, a plate cooler, raw milk insulation storage tanks, a milk pump and other equipment.

 

2、Raw milk standardization machine

The content of casein and whey protein in raw milk can increase the hardness of Yogurt and reduce the precipitation of whey.


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3、Yogurt preheating homogenization and pasteurization unit

The milk will be preheated to about 65℃ for homogenization, it helps to improve the stability and consistency of  the Yogurt, and makes the Yogurt fine in texture and good taste.


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4、Yogurt inoculation fermentation unit

The pasteurized milk needs to be inoculated immediately with the mixed starter of Bulgarian bacteria and Streptococcus thermophilus.


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5、Yogurt cooling and filling unit

The inoculated or fermented yogurt can be cooled by ice water in a jacketed tank, and then sent to the filling room for filling. The packing forms of yogurt mainly include porcelain bottles, glass bottles, plastic cups, plastic bags, composite paper boxes, plastic buckets, etc.

 

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Specification


>> Equipment list:

ProductnameQuantityUnitDescription
Chilling Tank1Pc2000L
Mixing Tank1Pc500L
Homogenizer1Pc500L,25Mpa
Pasteurizer1Pc500L/H
Fermentation2Pcs500L
Plate Heat exchanger1Pc500L,cooling
Centrifugal pump2Pcs2000L/H,0.55KW
Filling1Pc1800 bag
Flatform1PcAll equipment in one platform except
iling


>> Commom Parameters:

Raw Material

Milk Powder,Fresh Milk

Final Product

Stirred Yogurt,Set Yogurt,Flavored Yogurt Drinks

Capacity

500L-8000L/H

Final Product Package

Bag/Bottle/Gable Box/Cup Etc

Filling Temperature

35°C - 45°C For Set Milk,2°C - 10°C For Stirred Yogurt

Storage Conditions

2°C - 6°C

Shelf Life

2-4Weeks


Application


Main applications of Yogurt Processing Line

1.Ordinary Yogurt Processing Line

Produces the thick, uniform texture of traditional yogurt.

Products suitable for direct consumption, such as full-fat yogurt and skim yogurt.


2.Greek Yogurt Processing Line

Focus on high-protein, low-fat concentrated yogurt.

Commonly used in healthy diet and functional food fields.


3.Drinking Yogurt Processing Line

Produces a thin, runny liquid yogurt suitable for bottled drinking.

Fruity, herbal or functional ingredients (such as probiotics, dietary fiber) can be added.


4.Flavored Yogurt Processing Line

Yogurt is mixed with fruit sauce, spices or other flavor additives.

Meet the diverse taste needs of consumers.


5.Functional Yogurt Processing Line

Add probiotics (such as bifidobacteria, lactobacilli) or nutritionally fortified ingredients (such as vitamins, minerals).

Suitable for health food market.


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>> FAQ

Q: Are you manufacturer or trader?

A: We are maufacturer since 2006, our factory address is: No.100,Shiyi east Road,Baoshan District,Shanghai. Our engineers and workers have more than 20 years work in milk pasteurizer machine and UHT milk sterilization.

 

Q: How long is the sterilization time?

A: Usually 5 seconds, 15 seconds and 30 seconds. If you have specially requirements, 30 minutes are available.  

 

Q: Is the temperature adjustable?

A: Yes, the temperature can be controlled by PLC.


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