Introduction
The fresh ginger is processed into juice in a specialized factory . After processing the juice is bottled in drums and 20 KG bag in box packaging for the industry to make blends. Pure organic ginger juice is bottled in jars for the retail and food service market.
Ginger Processing Plant is mainly exported to Europe to provide customers with pallets or full container loads. The juice industry has more and more demand for organic ginger juice. A lot of new drinks are mixed with ginger juice so the demand is growing rapidly. The fresh ginger is processed into juice in a specialized factory . After processing the juice is bottled in drums and 20 KG bag in box packaging for the industry to make blends. Pure organic ginger juice is bottled in jars for the retail and food service market.In the near future organic ginger puree, frozen dices and slow juiced ginger will be more and more popular by young people:
Ginger Benefit:
Acts as an anti-inflammatory agent that helps reduce joint inflammations
Acts excellently for preventing cancer and also killing the cancer causing cells
Acts as a blood thinner and reduces blood pressure in people instantly. You can have ginger juice with a few drops of honey in order to make it tasty.
Acts as an anti-inflammatory agent, it does not allow blood vessels to get inflamed and thus it helps increase the flow of blood to the body and cures the pain
Acts as an active agent for digestion. Ginger juice helps relive from various digestive issues. It speeds up the movement of food from the stomach to the small intestines.
Ginger is one of the oldest cures for cold, nausea and flue as it has anti-viral and anti fungal properties.
Acts as a good conditioner to your hair; it also helps to reduce dandruff and speeds up hair growth. When ginger juice is applied to your hair, it creates irritation on your scalp which stimulates the flow of blood.
Feature And Advantage
Feature and Advantage for Ginger Processing Plant
Efficient automation: Ginger Processing Plant usually use equipment with a high degree of automation, which can greatly improve production efficiency, reduce manual operations, and reduce labor intensity.
Product diversification: The Ginger Processing Plant can be flexibly adjusted according to market demand to produce different forms of ginger products, such as ginger juice, ginger powder, dried ginger, ginger paste, etc.
Energy saving and environmental protection: The Ginger Processing Plant reduces energy consumption and resource waste by optimizing the production process and equipment configuration to meet the requirements of modern sustainable development.
Preserve flavor and nutrition: Advanced Ginger Processing Plant technology can maximize ginger’s natural flavor, nutrients and health functions.
Food safety: The Ginger Processing Plant strictly controls hygienic conditions and ensures that the final product meets food safety standards through sterilization, disinfection and other processes.
>> Working Principle
Ginger Processing Plant Working Principle:
1. Ginger Washing And Peeling Machine- Uses Brush Friction Principle And The Machine Is Widely Used For Washing And Peeling Round , Oval Fruits And Vegetables. Such As Ginger, Carrot, Sweet Potato, Potato.
2. Ginger Sorting— Sorting line with belt or rollers equipped with motor variator to adjust the speed.
3. Ginger Crusher & Press— by knife to cut ginger into paste, then by press to extract ginger juice out.
4. Ginger Filter— vibration filter to remove fiber and big particle off
5. Mixing tank — to blend the juice with flavor to meet market taste demand
6. Pasteurization — to heating and cool ginger juice, prevent bacterial grow and prolong the product shelf time
7. Acts Filling system— by PET/can etc amazing package which better for selling and be attractive to clients
Production Process
Ginger Processing Plant Production Flow
The Ginger Processing Plant usually includes multiple links from the receiving, handling and processing of ginger to the packaging of the final product. The following is a typical Ginger Processing Plant process:
1. Receiving and screening of raw materials
Purpose: to receive fresh ginger, conduct preliminary screening, and eliminate unqualified ginger roots.
Equipment: automatic conveyor belt, sorting machine, manual screening table.
2. Cleaning
Purpose: Remove soil, impurities and pesticide residues from the surface of ginger to ensure the cleanliness of the ginger.
Equipment: bubble cleaning machine, spray cleaning machine, ultrasonic cleaning machine.
3. Peeling and cutting
Purpose: Remove the outer skin of ginger and cut it into shapes suitable for subsequent processing, such as ginger slices, ginger cubes, ginger strips, etc.
Equipment: Peeling machine, cutting machine, slicer.
4. Juice (for ginger juice products)
Usage: Squeeze peeled ginger to extract ginger juice, which is widely used in ginger drinks, health products, etc.
Equipment: juicer, centrifuge (for separating juice and pomace).
5. Concentration (for ginger juice products)
Goal: Remove water from ginger juice through evaporation and concentrate it for easier storage and transportation.
Equipment: multi-effect evaporator, thin film evaporator, pressure evaporator.
6. Drying (applicable to dried ginger and ginger powder products)
Usage: Dry ginger slices or strips to make dried ginger, or grind into ginger powder for easy storage and consumption.
Equipment: hot air dryer, freeze dryer, spray dryer, crusher.
7. Sterilization and Sterilization
Purpose: Through high-temperature sterilization or UHT sterilization and other processes, we can ensure that ginger products are not contaminated by bacteria during production, storage and transportation, and extend the shelf life.
Equipment: pasteurizer, UHT sterilization equipment, hot water sterilizer.
8. Cooling and storage
Purpose: Cool the processed ginger products to normal temperature and store them in a suitable environment to maintain the freshness of the products.
Equipment: refrigerators, freezers, cold chain storage equipment.
9. Packaging
Goal: According to different ginger products (such as ginger juice, dried ginger, ginger powder, etc.), adopt appropriate packaging forms (bottled, bagged, canned, etc.) to facilitate transportation and sales.
Equipment: automatic filling machine, sealing machine, vacuum packaging machine, bagging machine, labeling machine.
Specification
Raw Material | Fresh Carrot/Ginger/Beet |
Final Product | NFC Juice/Concentrated Juice/Puree |
Capacity(Raw Material) | 1T/H-20T/H |
Juice Yielding Rate | 55-80%(As Per Sepcific Fruit) |
Final Product Package | Aseptic Bag |
Shelf time | 12month |
Application
Ginger Processing Plant Application
Ginger juice: The juice extracted from ginger root is often used in beverages, health products, condiments, etc.
Dried ginger/ginger slices: Dried ginger products that can be used as snacks, cooking ingredients or food ingredients.
Ginger powder: Ground dried ginger slices into a powder widely used in baking, beverages and seasonings.
Ginger essential oil: Natural essential oil extracted from ginger, used in spices, cosmetics, health products, etc.
Ginger tea: A drink made from ginger mixed with other ingredients (such as lemon, honey) that has warming and soothing properties.
>> FAQ
Q:Do you support Ginger Processing Plant customization?
A:We support customer Ginger Processing Plant customization.
Q:How much space is needed to build such a factory?
A:We will judge and recommend the site area for you based on your project capacity and required equipment
Q:Whether to support door-to-door installation
A:For project products, we will arrange corresponding engineers to the site for installation.