Introduction
CIP(Clean In Place), commonly known as on-site cleaning refers to the use of high temperature, high concentration of cleaning fluid to the device to exert a strong effect on the contact surface with food clean.
Automatical CIP Equipment is a safe and automatic cleaning system that does not decompose production equipment and can be operated by simple methods. It has been introduced to almost all food, beverage and pharmaceutical factories. CIP cleaning can not only clean the machine, but also control the microorganism.
The Automatical CIP Equipment is widely applicable to food industry, especially applicable to dairy, fruit juice and beverage etc. industries. During the food processing, cleaning and sanitation are of great importance,and measures shall be taken to prevent any pollution to food. Therefore, the Automatical CIP Equipment is obviously indispensable. Automatical CIP Equipment can effectively control high organic wastes, microbes and bacteria etc. Furthermore, equipment, pipes and storage tanks that are compulsorily cleaned through CIP circul-ative cleaning fluid require no disassembly and reduce labor intensity.
Automatical CIP Equipment can realize repeated use of acids and alkalis,recovery and reutilization of water resources and reduction of heat energy.
The whole system can lower production costs with stable running,good safety and reliability.
The tank forms mainly include:
1.Siamesed CIP cleaning center station (below 1 ton)
2.Split CIP cleaning center station(1-20tons)
The cleaning can be carried out with automatic or manual system, is a reliable and repeatable process that meet the stringent hygiene regulations.
Feature And Advantage
Automatical CIP Equipment has the following advantages:
1. Automatical CIP Equipment is able to rationalize production plan and improve production capacity.
2.Automatical CIP Equipment compared with hand washing, the cleaning effect is not affected by the difference of operators, and the product quality is also improved.
3. Automatical CIP Equipment can prevent the danger in cleaning operation and save labor.
4. Automatical CIP Equipment can save cleaning agent, steam, water and production costs.
5. Automatical CIP Equipment can increase the service life of machine parts.
>> Production Process
Automatical CIP Equipmentfor automatic (CIP station), used for cleaning storage, pulping line, mixing tank, evaporator (can be relay cleaning), drying tower concentrated milk tank, high pressure pump, high pressure pipeline (can be relay cleaning) and so on.
Take the beverage industry as an example, its cleaning procedures are as follows:
1. Wash hot water at room temperature or above 60℃ for 3-5 minutes; Alkaline washing for 10-20 minutes, 1%-2% solution, 60-80 ℃; Wash water below 60℃ for 5-10 minutes in the middle; Wash for 3-5 minutes with water.
2. Wash hot water at room temperature or above 60℃ for 3-5 minutes; Alkaline wash for 5-10 minutes, 1%-2% solution, 60-80 ℃, wash for 5-10 minutes in the middle, clean water below 60℃, sterilize for 10-20 minutes, hot water above 90℃.
Cleaning flow to ensure the flow is in fact to ensure the cleaning fluid flow rate, so as to produce a certain mechanical effect, that is, by improving the turbulence of the fluid to improve the impact force, to achieve a certain cleaning effect.
>> Operation steps
1. Check whether the compressed air and power supply are normal.
2. Check whether the acid and base concentration meets the requirements, if not, deliver the concentrated liquid to the corresponding tanks by pneumatic diaphragm pump.
3. Set time, temperature, and parameters of each cleaning liquid.
4. Start the button for heating (cyclic heating) and wait for instructions when it reaches the requirements.
5. Turn off the equipment when finishes.
Specification
CIP system usually consists of Cleaning fluid storage tank, acid base adding plant, heater, clean pump and return pump, and pipeline, steam valve set.
Moodel | CIP-500 | CIP-1000 | CIP-2000 | CIP-3000 | CIP-4000 |
Acid tank | 500L | 1000L | 2000L | 3000L | 4000L |
Alkali tank | 500L | 1000L | 2000L | 3000L | 4000L |
Hot water tank | 500L | 1000L | 2000L | 3000L | 4000L |
Heating method | Coil, plate, tube heating, electric heat pipe heating | ||||
CIP pump | 10T/H | 10T/H | 20T/H | 20T/H | 30T/H |
Pump power | 2.2kw | 2.2kw | 4.0kw | 4.0kw | 5.5kw |
Volume | Water Tank | 500-5000L | SUS304 | |
Acid Tank | 500-5000L | SUS304/SUS316L | ||
Alkali Tank | 500-5000L | SUS304/SUS316L | ||
Dense acid/alkali | 300-1000L | SUS316L/Plastic | ||
Operating temperature | Acid-base tanks | 60-80 ℃ | 60-80 ℃ | |
Steam pipe | 0.3-0.6Mpa | 0.3-0.6Mpa | ||
Washing Procedure | Water → alkali liquor → water → acid liquor → water Could design program as per site request | |||
Centrifugal pump | Motor power | 4KW,20M3/H/24m As per system request | One for feeding and one for return | |
Pipe filter | Match for the pump | SUS304/SUS316L | ||
PneumaticDiaphragm pummp | As per request | 1000L/h | Acid and alkali resistant | |
Plate heat exchanger | Area | 6m2-24m2 | SUS304/SUS316L | |
PLC Control Cabinet | International brand | Full/semi automatic |
Application
1. Food industry: tea drinks, ice cream, fruit juice and jam, dairy products, plant protein factories and other food and beverage
2. Beverage industry: alcoholic beverage, fruit juice beverage, mixed dairy products, sugar, ice cream, fruit juice, pasteurized milk, peanut milk, protein milk, soy milk, dairy products, beverage, etc
Service
When you have completed all the preparations, we will send engineers to your factory to install the machines and train your employees until they can operate the machine very well. We can provide one year warranty with spare parts free, and lifetime technical service.
>> FAQ
Q: What is CIP system?
A: CIP(Clean In Place), commonly known as on-site cleaning. CIP system usually consists of Cleaning fluid storage tank, acid base adding plant, heater, clean pump and return pump, and pipeline, steam valve set.
Q: Where is the Automatical CIP Equipment mainly used?
The Automatical CIP Equipment is widely applicable to food industry, especially applicable to dairy, fruit juice and beverage etc. industries.
Q: How long is the warranty?
A: 1-2 years, and one-year supply of accessories is free.