Introduction
The apple/pear production line is a fully automated system designed to process fresh apples and pears into a variety of products including juices, purees, slices, canned products and dried fruits. The apple/pear production line integrates advanced cleaning, sorting, peeling, cutting, pasteurization, juicing and packaging technologies to ensure the final product has consistent taste, texture and nutritional value.
The apple/pear production line is scalable, efficient and customizable, allowing manufacturers to produce a variety of apple and pear products for domestic and international markets.
Feature And Advantage
Juice Manufacturers: Apple/pear production line Ideal for producing fresh apple and pear juice for the beverage industry.
Food processing companies:Apple/pear production line suitable for the production of canned, canned and apple/pear puree products for cooking, baking and desserts.
Dried Fruit Producers: Dried apple and pear products are ideal snacks or ingredients.
Private Label:Apple/pear production line Ideal for companies that want to develop their own apple and pear products for retail or food service.
>> Production Process
Raw material receiving and sorting
Sorting: Apples and pears are carefully sorted according to size, color and quality, rejecting defective or overripe fruit.
Washing: Wash the fruit thoroughly to remove dirt, chemicals and other contaminants. A cleaning system with a gentle brush or spray ensures minimal damage to the fruit.
Peel and core Peeling:
For products like apple/pear puree or slices, use an automatic peeler to ensure uniformity and minimize waste. Piping: A piping system removes seeds and stems, producing clean fruit for further processing.
Cutting and slicing
Cutter: The automatic cutter cuts apples and pears into the desired shape, whether for juicing, canning or drying.
Slicing options: Options for producing slices of different sizes, such as rings, wedges or cubes, depending on the product type.
Juice and puree production
Juicing: Juicing apples and pears using a hydraulic press or screw press to extract fresh juice for bottling or further processing.
Puree Production: For puree products, the fruit is ground into a smooth paste and then heat treated or sterilized to ensure a long shelf life.
Pasteurization and sterilization
Juice pasteurization: To ensure safety and extend shelf life, fresh juice is pasteurized at precise temperatures to kill harmful bacteria and retain its nutritional value.
Sterilization: For canned or canned products, the fruit is sterilized to kill bacteria and ensure product stability.
Dry (optional)
Drying systems: For dried apple/pear products, automated drying systems using hot air or freeze drying methods can preserve the flavor, nutrients and texture of the fruit.
Filling and packaging Filling:
Depending on the product, the processed fruit is filled into various containers such as glass jars, PET bottles, bags or cans.
Packaging: The packaging system automatically seals the container to ensure fresh, hygienic and tamper-proof packaging.
Labeling and final inspection
Labeling: The line includes automated labeling systems for branding, nutritional information and product details. Final Inspection: Quality control systems ensure that products comply with industry standards and specifications.
Specification
| Feature | Description |
| Raw Material Input | Fresh apples,pears |
| Production Capacity | 1,000-50,000 kg/day(customizable) |
| Washing System | Automated washing with brush or spray system |
| Peeling &Core Removal | Automated peeling and core removal system |
| Cutting/Slicing Options | Customizable slices,rings,wedges,cubes |
| Juicing | Hydraulic press or screw press for juice extraction |
| Puree Production | High-capacity grinding and blending system |
| Pasteurization Temperature | 85℃-95℃(adjustable for juice products) |
| Sterilization | High-temperature sterilization for canned products |
| Drying System | Hot air drying or freeze-drying systems |
| Filling Capacity | 200-5000 containers per hour(adjustable) |
| Package Types | Glass jars,PET bottles,cans,pouches |
| Control System | PLC-based automation with touch-screen interface |
| Materials | Stainless steel 304 for food-grade processing |
| Energy Consumption | 10-50 kW(depending on production scale) |
| Power Supply | 220V-380V AC |
| CIP System | Automated Cleaning-in-Place(CIP)system |
Application
Juice Manufacturers: Ideal for producing fresh apple and pear juice for the beverage industry.
Food processing companies: suitable for the production of canned, canned and apple/pear puree products for cooking, baking and desserts.
Dried Fruit Producers: Dried apple and pear products are ideal snacks or ingredients.
Private Label: Ideal for companies that want to develop their own apple and pear products for retail or food service.
FAQ
Q: What types of products can the apple/pear production line produce?
A: This Apple/pear production line can produce a variety of products, including apple/pear juice, fruit puree, canned apple/pear slices, dried apples/pear and other fruit products.
Q: What is The apple/pear production line capacity?
A: The Apple/pear production line can handle 1,000 to 50,000 kilograms per day, depending on specific needs and configuration. Capacity can be customized based on required output.
Q: Can this Apple/pear production line process apples and pears at the same time?
A: Yes, this Apple/pear production line is designed for processing apples and pears. It can be adjusted to handle different fruit types in different processing steps, such as juicing, slicing and pureeing.
