Introduction
The beverage production line is a fully automated system designed to produce a variety of beverages, including soft drinks, juices, energy drinks, teas, functional drinks and flavored waters. Beverage production line covers all stages of beverage production, from raw material receipt to packaging, and ensures consistent product quality, hygiene and efficiency. Beverage production line can be customized to handle different types of beverages, packaging formats and production capabilities.
Beverage production line integrates advanced technologies such as mixing, filtration, pasteurization, carbonation, filling and labeling, allowing manufacturers to produce high-quality beverages at scale while minimizing waste and production time.
Feature And Advantage
Beverage production line Flexibility: Beverage production line can be customized for a variety of beverages, including carbonated and non-carbonated drinks, juices, teas and more.
Beverage production line High efficiency: Automated systems reduce labor costs, minimize downtime and ensure high throughput.
Beverage production line Consistent Quality: Advanced mixing, homogenizing and pasteurization processes ensure consistent product taste and texture.
Beverage production line Hygiene and Safety: Automated CIP (Clean in Place) systems maintain hygiene standards between batches, thereby reducing the risk of contamination.
Beverage production line Energy Saving: Optimized systems minimize energy consumption, contributing to a cost-effective production process.
Beverage production line Scalable: The production line is scalable to meet different production needs from small batches to high-volume manufacturing.
>> Production Process
Raw material reception and pre-processing
Water filtration: Use advanced filtration systems to purify water, remove impurities, and ensure stable water quality.
Ingredient Dosing: A precise dosing system ensures ingredients such as sugar, flavorings and preservatives are mixed accurately according to the beverage recipe.
Mixing & Blending
Mixing system: Ingredients are mixed in large automatic mixing tanks. For beverages such as juices or energy drinks, the mixing system ensures a uniform consistency.
Homogenization: This process ensures that all ingredients, including solids like pulp or condiments, are evenly distributed in the liquid.
Filtration and clarification
Filtration: Beverage liquids may undergo additional filtration to remove any suspended particles or pulp, especially for clear drinks like juice or flavored water.
Clarification: This optional step is used to ensure the drink is clear and visually appealing.
Carbonation (for carbonated drinks)
Carbonation Unit: For soft or sparkling drinks, a carbonation system adds carbon dioxide (CO2) under pressure, creating a fizz in the drink. Carbonation levels can be adjusted to meet product specifications.
Pasteurization or UHT processing
Pasteurization: For beverages such as juice or tea, pasteurization is used to eliminate harmful microorganisms and extend shelf life without affecting the flavor and nutrition of the beverage.
UHT (Ultra High Temperature): For long-shelf life beverages, UHT processing rapidly heats the liquid to very high temperatures and then cools it, killing bacteria while preserving nutrients.
Filling and packaging
Filling systems: Depending on the product, liquids are automatically filled into various packaging formats such as bottles (PET, glass), cans, bags.
Sealing: After filling, containers are sealed to ensure freshness and prevent contamination.
Capping or Tetra Pak sealing: For bottles and cans, automatic capping machines seal the containers, while Tetra Pak machines seal and sterilize the packages.
Labeling and inspection
Labeling Systems: Automated labeling systems apply product labels, barcodes and brand information to containers.
Quality Control: Conduct final quality checks to ensure correct fill levels, seals, labels and product appearance. Beverage production line includes automatic inspection systems that detect unfilled or overflowing containers as well as defective seals.
Packaging and palletizing
Packaging/Crating: Finished products are grouped and packed into cartons or boxes, ready for distribution.
Palletizing: An automated palletizing system arranges boxed beverages onto pallets for easy shipping and storage.
Specification
Raw material | Kind of fresh fruit, Fruit concentration |
Final product | Fresh juice /fruit puree /beverage |
Capacity | 500kgs/h, 1-10t/h |
Final product package | PET/glass bottle, Can,Gable-Top Carton box |
Application
NFC juice production line ( from fresh fruit )
Fruit Beverage plant(from fruit concentrate)
Tea/Coffee drink plant(from tea, coffee, herbal)
Carbonate beverages production line
Service
Providing professional solutions as project consultant
Cooperate with top manufacturers to provide reliable product for customers
We have own engineer team focused on mechanical design and solve various mechanical problems
We have site engineer team focused on project installation and commissioning
Each equipment will be tested before the delivery
Long-term accessories supply
>> FAQ
Q: What's this Beverage production line suitable for ?
A: Beverage, tea drink, fruit juice (NFC), coffee drink etc
Q: How about the invest budget?
A: We need to know the end product type and package for market, Raw material feeding, capacity for the plant then help u analyse the feasibility.
Q: How about the after sale service ?
A: Our own engineer guide and match with local engineer team.
