Introduction
The Strawberry/Blueberry/Mulberry Production Line is an advanced system designed to process berries such as strawberries, blueberries and mulberries into a variety of products including purees, jams, juices and frozen fruits. Strawberry/Blueberry/Mulberry Production Line includes state-of-the-art cleaning, sorting, pulping, pasteurization, packaging and freezing technology to maintain the natural flavor and nutritional qualities of the berries. Strawberry/Blueberry/Mulberry Production Line ensures high efficiency and minimal waste and is suitable for small to large scale production.
Feature And Advantage
Strawberry/Blueberry/Mulberry Production Line High efficiency: Automated systems for sorting, cleaning, maceration and packaging ensure consistent product quality and increase throughput.
Strawberry/Blueberry/Mulberry Production Line Flexible: suitable for various berry types and product formats (juices, purees, frozen fruit).
Strawberry/Blueberry/Mulberry Production Line Nutritional preservation: Flash pasteurization and freezing methods help preserve nutrients and flavor.
Strawberry/Blueberry/Mulberry Production Line Scalable: Production volumes can be adjusted from small batches to large-scale commercial operations.
Strawberry/Blueberry/Mulberry Production Line Hygienic Design: The system includes a CIP system for efficient cleaning and disinfection.
>> Production Process
Raw material receiving and sorting
Fruit Reception: berries are received and checked for quality, sorted according to size, ripeness and appearance.
Sorting and Cleaning: Sort the berries and clean them thoroughly with a water spray to remove dirt, pesticides and other contaminants.
Maceration and crushing (for purees and juices)
Macerating: The berries are crushed or macerated in a machine to release the juice and pulp for further processing.
Crush: To extract the juice, the berries are crushed into a fine paste or slurry.
Pulp separation and clarification
Pulp separation: A centrifugal separator or screening system separates the pulp from the juice. The pulp can be used to make purees, jams, or as a by-product for other applications.
Clarification: The juice is clarified by filtration or centrifugation to ensure a smooth texture and high quality.
Pasteurization
Pasteurization: Pasteurizing juices, purees, or other liquid products to destroy harmful bacteria, extend shelf life, and maintain flavor integrity.
Flash pasteurization: This method briefly exposes the product to high temperatures, preserving nutrients and flavor.
Concentration (optional)
Concentrate: If desired, juice can be concentrated using a vacuum evaporator to reduce moisture content and make it easier to store and transport.
Frozen (frozen products)
Flash Freezing: For frozen berries or fruit mixtures, the berries are quickly frozen using flash freezing technology to preserve their texture and nutrients.
Filling and packaging
Filling: Filling juice, puree or frozen berries into appropriate containers such as bottles, bags, jars or cartons.
Sealing: Containers are sealed to preserve freshness and prevent contamination.
Labeling: Automated labeling systems apply product labels and barcodes to finished products.
Quality control and inspection
Inspection: Check the product for consistency, flavor and packaging integrity. Automated systems detect unfilled containers or damaged packaging.
Specification
| Feature | Description |
| Raw Material Input | Fresh strawberries,blueberries,mulberries |
| Production Capacity | 500-100,000 kg/day(customizable) |
| Sorting &Washing | Automated sorting and washing system |
| Maceration &Crushing | Maceration or crushing systems for purees and juices |
| Pulp Separation | Centrifugal separators or screening systems |
| Clarification | Filtration or centrifugation |
| Pasteurization | Flash pasteurization or high-temperature treatment |
| Concentration | Vacuum evaporator for juice concentration(optional) |
| Freezing | Flash freezing for frozen products |
| Filling &Packaging | Bottles,jars,pouches,cartons,and vacuum packaging |
| Sealing &Capping | Automatic capping and sealing systems |
| Labeling System | Automated labeling with barcodes |
| Control System | PLC-based automation with touchscreen interface |
| Materials | Stainless steel 304 (food-grade) |
| Energy Consumption | 15-50 kW(depending on production scale) |
| Power Supply | 220V-380VAC |
| CIP System | Automated Cleaning-in-Place(CIP)system |
Application
Purees: Strawberry, blueberry and mulberry purees for smoothies, desserts and processed foods.
Frozen Fruit: Quick-frozen berries for retail and commercial use in ice cream, smoothies or baked goods.
Juices and Concentrates: Juices and concentrates for beverage and culinary applications.
Jams and Preserves: Processed fruits used to make jams, jellies, and marmalades.
Mixed Fruit: Mixed berry products for desserts, smoothies and snacks.
FAQ
Q: What types of berries can Strawberry/Blueberry/Mulberry Production Line process?
A: Strawberry/Blueberry/Mulberry Production Line is suitable for processing strawberries, blueberries, and mulberries into juice, puree, jam, frozen fruit and other products.
Q: Can Strawberry/Blueberry/Mulberry Production Line process fresh and frozen fruits at the same time?
A: Yes, Strawberry/Blueberry/Mulberry Production Line is capable of processing fresh berries and can also produce frozen berries using flash freezing technology.
Q: What is the production capacity of the berry production line?
A: The line can process between 500kg and 100,000kg of berries per day, depending on production scale and configuration.
