Product Description
Hot water systems are essential in food and beverage processing for heating, pasteurization, sterilization and CIP (cleaning in place) processes. It provides a steady supply of hot water at a precise temperature, ensuring efficiency and hygiene of the production line.
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>>>Feature and Advantage:
Precise temperature control – Digital control system ensures accuracy within ±1°C.
Energy saving – Heat exchanger and insulation materials reduce energy consumption.
Continuous hot water supply – Ensure uninterrupted and stable production.
Multi-source heating – Compatible with steam, electricity, gas or oil.
CIP cleaning compatibility – Supports automatic cleaning system to ensure hygiene.
Durable stainless steel structure – Corrosion-resistant and meets food-grade safety standards.
Production process:
Step 1: Water supply and preheating
Cold water is pumped into the heating system and preheated to a moderate temperature.
Step 2: Heating and temperature control
A heat exchanger or heating element raises the water temperature to the required level (e.g. 60°C - 90°C for pasteurization, over 100°C for sterilization).
Step 3: Hot water circulation
Pumps circulate hot water throughout the system to ensure a continuous supply.
Step 4: Automatic temperature regulation
Sensors monitor and adjust temperature to maintain precise control, avoiding overheating or wasting energy.
>>>Working principle:
Hot water systems operate by heating water to a preset temperature and maintaining that temperature for various uses.
The heating process can be achieved by:
Steam heating (through a heat exchanger)
Electric heating (using an immersion heater)
Gas or oil burners (for large industrial systems)
Systems typically include:
Tank - stores and heats the water.
Heat exchanger - transfers heat from steam, electricity, or other sources to the water.
Circulation pump - ensures a constant flow of hot water.
Temperature control system - maintains precise temperature settings.
Insulation - reduces heat loss and increases efficiency.
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Technical parameter:
Specification | Details |
Heating Capacity | 500 – 5000 L/h (customizable) |
Temperature Range | 40°C - 100°C |
Heating Method | Steam / Electric / Gas / Oil |
Material | SUS304 / SUS316L Stainless Steel |
Heat Exchanger Type | Plate / Tubular / Coil Heat Exchanger |
Pump Power | 1 - 5 kW (varies by model) |
Control System | PLC + Touchscreen Automation |
Insulation Thickness | 50mm - 100mm High-Efficiency Insulation |
Application | Juice, Dairy, Seaweed Juice, CIP, Beverages |
Application：
Food and beverage production：for pasteurization, sterilization and ingredient preparation.
Dairy processing：heating milk and cleaning pipes.
Juice and beverage industry：supporting UHT (ultra-high temperature) processing.
CIP systems：providing hot water for cleaning and sterilization.
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Service:
1. Installation and Training: Our team provides online, on-site installation and operator training to ensure smooth operation.
2. Warranty and Spare Parts Warranty: Major components are covered for 1 year.
3. Technical Support: We provide online support, video assistance and on-site troubleshooting if needed.
4. Preventive Maintenance Program: Regular service programs help keep your machine running efficiently and extend its life.
>>>FAQ:
Q1: What is the purpose of hot water systems in food and beverage production?
A: Hot water systems provide controlled heating for processes such as pasteurization, sterilization, ingredient mixing, and CIP (clean-in-place) cleaning.
Q2: What is the typical temperature range for hot water systems?
A: Depending on the application, systems can provide water from 40°C to 100°C. Some models can achieve higher temperatures using pressurized systems.
Q3: How does a hot water system ensure temperature accuracy?
A: A PLC-based automated control system with sensors maintains precise temperature settings, typically within ±1°C.
