YGT
Product Description
Mixing tanks are essential equipment in the food, beverage, dairy, pharmaceutical, chemical and other industries. They are used to efficiently mix, emulsify and homogenize liquids or powders to ensure uniform mixing, temperature control and hygiene during the production process.
>>> Feature and Advantage:
• Homogeneous Mixing – Ensures consistent product without lumps or separation.
• Versatile Design– Supports liquid-liquid and liquid-powder mixing.
• Temperature Control (Optional)– Steam or water jacket for heating/cooling.
• Hygienic and CIP Compatible – Stainless steel construction and CIP system for easy cleaning.
• Customizable Options – Available in different sizes, mixing speeds and automation levels.
• Energy-Efficient Operation – Optimized mixing reduces processing time.
Production process:
Step 1: Filling
Ingredients (liquid, powder or syrup) are placed in the tank.
Step 2: Mixing and stirring
Electric stirrers or high shear mixers ensure thorough mixing.
Step 3: Heating/cooling (if applicable)
For temperature-sensitive products, a jacket system controls the temperature.
Step 4: Homogenization (if required)
High shear emulsifiers can be added for fine mixing of thick or viscous liquids.
Step 5: Discharging and further processing
The finished product is pumped out for filtration, pasteurization or packaging.
>>>Main Components:
1. Tank – Made of SUS304/SUS316L stainless steel, hygienic and corrosion-resistant.
2. Mixing System – Can include impeller, paddle or high shear homogenizer.
3. Jacked Design (optional) – Can be heated or cooled with steam, hot water or chilled water.
4. CIP (Cleaning in Place) System – Automatic cleaning without disassembly.
5. Control Panel – Can be operated manually or automatically based on PLC.
>>>Working Principle:
Mixing tanks use agitators or high shear mixers to thoroughly mix the ingredients. The process includes:
1. Ingredient feeding: Liquid and/or powdered ingredients are added to the tank.
2. Agitation and mixing: The mixing mechanism (impeller, paddle or high shear emulsifier) ensures uniform mixing.
3. Temperature control (optional): Jacketed tanks can provide heating or cooling for temperature-sensitive products.
4. Homogenization and emulsification: Additional high shear mixing can be used for finer mixing.
5. Discharge and further processing: The final product is pumped out for the next stage (e.g. pasteurization or filling).
Technical parameter:
Specification | Details |
Processing Capacity | 500 – 10,000 L (customizable) |
Agitator Type | Anchor / Paddle / High-Shear / Magnetic Stirrer |
Mixing Speed | 10 – 3000 RPM (adjustable) |
Material | SUS304 / SUS316L Stainless Steel |
Jacketed Heating | Steam / Hot Water / Electric Heating (Optional) |
Temperature Range | 5°C - 150°C |
Control System | Manual / PLC + Touchscreen Automation |
Cleaning System | CIP (Clean-in-Place) Compatible |
Application | Dairy, Juice, Seaweed Juice, Beverages, Pharma |
Application:
Food and Beverages – Juices, dairy products, seaweed juices, sauces, syrups and beverages.
Dairy Processing – Milk, yogurt, ice cream bases and cream mixing.
Service:
1. Installation and Training: Our team provides online, on-site installation and operator training to ensure smooth operation.
2. Warranty and Spare Parts Warranty: Major components are covered for 1 year.
3. Technical Support: We provide online support, video assistance and on-site troubleshooting if needed.
4. Preventive Maintenance Program: Regular service programs help keep your machine running efficiently and extend its life.
>>> FAQ:
Q1: What are mixing tanks used for?
A: Mixing tanks are used to mix, homogenize and emulsify ingredients in the production of food, beverages, pharmaceuticals and chemicals.
Q2: Is the system easy to clean?
A: Yes, most models are CIP compatible and can be automatically cleaned without disassembly.
Q3: How do I choose the right mixing tank for my production line?
A: Consider factors such as processing capacity, type of agitation, heating/cooling requirements and level of automation.